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Another two powered end changer systems for Bulgaria

A pair of  identical cells destined for Bulgaria ready for dismantling and shipping

Each with: Fanuc robots, Lincoln MIG welders, Binzel torches & cleaning stations and tilt beds

 

Installation of twin robot seat welding cell

Final installation in Poland – March 2018

Starting production

Fanuc R2000iC complete with 7th axis control

Obara axis controlled servo gun with robot controlled tip dresser and water chiller

Fanuc M710iC very long reach MIG welding robot

Kemppi A7 pulsed welding equipment

Loading area with table tilted

 

 

Complete frame welded in under 2 minutes

Both robots welding simultaneously

Fanuc M710iC 12L in an automatic torch cleaning cycle

Final few welds done with tilted table

Powered End Changer System

Reconditioned inverter controlled powered end changer system

  • Fanuc ArcMate 100iB Model RJ3iB with coloured teach pendant
  • Water cooled Kemppi Pro4000, 520R MC function panel
  • Thielmann torch cleaning station
  • Dinze torch assembly
  • Fully enclosed canopy
  • Screening in Poppy Red
  • Full 12 months warranty
  • Ready for immediate dispatch

 

Testing Double Manipulator System Prior to Dispatch

Another bespoke system for one of our longstanding UK customers

Final testing of the complete system including the Fanuc Robot with 2 external axis, Fronius Pulsed Welding equipment and torch cleaning station

 

Video of walk around can be seen here:   youtu.be/IE7dIKAyP1k

Reconditioned Fanuc Robot’s

ARC Mate 100i & M6i Arm’s
Models RJ2, RJ3, RJ3iB & R30iA
6 axes of motion, all braked
Absolute encoder positioning
+/- 0.1mm repeatability
Brushless AC servo motors with direct drive
Arc welding software

Used Manual End Changer System

System built using various part exchange items we had:

  • Fanuc 100  Robot
  • Kemppi  welding equipment
  • Automatic torch cleaning station
  • Separable neck torch
  • Manual end changer
  • Screening
  • Loader pendant
  • Warranty

System Closed front System open front Cleaner Pendant Robot Table Welding equipment

Miscellaneous Equipment

 

Trumpf  HAS CW YAG HL2006D Laser with twin welding heads. demo use only
Binzel  Water Coolers, Anti spatter injectors, Torch Cleaning Stations
Panasonic WH350 Dip pulse weldsets,  WF350H wire        feed units
Fanuc Disc drives (external auxiliary memory for RG        controller) 
Fanuc Extended memory PCB for RG          (6700 points) & RJ    controllers
Fanuc Servo amp C series for RJ        controller and motors

Robotic MIG Weldset’s

Various reconditioned welding equipment, all with robotic interfaces

  • Kempomig 3500
  • Kempomig 4200SC
  • Kemppi Pro 3000 & 4000
  • Kemppi Pro 4200
  • Lincoln Electric Powerwave i400
  • Commercy CY386 MPRA WC Welder
  • Migatronic BDH320